Briquetting machine meaning, use, price, picture

A briquetting machine is a device that compresses a powdered material into a ball. The briquetting machine is widely used to press ball on the following materials, such as aluminum chips, activated carbon, alumina, bauxite, caustic soda, sludge, charcoal, clay, coke, coal, cryolite, fertilizer, plastic , limestone, etc. Its purpose is to reduce dust, control bulk density, return to use, and improve transportation characteristics. In general, because the briquetting machine application industry is relatively extensive, the price varies according to the output, so you should have a complete understanding of the briquetting machine equipment before you start the project.

We have prepared a content directory for you.

1、briquetting machine meaning
2、Structural composition
3、Technical Parameters
4、Briquetting machine application solution
5、Price range
6、Pictures and videos

First: briquetting machine meaning

In order to reduce environmental damage and save resources and energy, enterprises need to optimize and utilize these materials on the one hand, and on the other hand, they need to improve environmental pollution through some means. Any metallurgical industry waste, auxiliary materials need to be on the furnace, all need to press the ball machine to complete. For example: dust ash, pool mud, scale, steel slag, iron powder, aluminum ash powder, silico-manganese ore powder, and so on. Various materials can be made into dense spheres by forced pressurization and precision processing, and are widely used in metallurgy, chemical, coal and refractory industries. This will make it easier and safer for your metal or other materials to store, transport and sell briquettes.

high-pressure briquetting machine
Second: Structural composition

1、roller assembly
Roller assembly is the core part of briquetting machine. Particles are fed by squeezing them between two rollers rotating in opposite directions and then form final briquettes. It is composed of items such as main shaft, roller shell, bearing, bearing support and seals. Adopting high quality bearing steel, integral rollers are finished by multiply processes such as machining, UT, milling, hot treatment. After hot treatment, its surface hardness could be up to standard. All rollers are high wear-resisting and replaced easily. The main shaft is made of forging 40Cr, which is processed by multiple processes and processes such as drilling, turning, heat treatment and milling.

Roller shell and main shaft are assembled by an interference assembly, and then assembled into a roller assembly with corresponding seals such as bearings and bearing supports.

2、Oil Cylinder
Oil Cylinder constitutes of the cylinder body, piston, and seals. It is adopted high quality alloy steel piston, which is processed by many procedures such as machining, drilling, hot treatment, milling and so on. To prolong it service life, it is processed by chroming based on the original processes. The cylinder body is made of ZG45 and processed by multiple processes and processes such as turning, drilling and milling.

3、screw
The screw is composed of a shaft, a flange and blades. The shaft is made of high-quality alloy steel, and the surface of blades is welded with a wear-resistant alloy layer, which is welded with shaft and flange. The wear-resistant alloy layer can be repeatedly deposited and reduced in cost.

4、oller shell
The roller shell is made of high quality bearing steel and is processed by multiple processes such as turning, flaw detection, milling and heat treatment. The surface hardness can reach above HRC58.

5、gear、gear shaft
Gear and gear shaft are very important parts of reducer. They are adopted hard-tooth surface,high quality alloy steel and are processed by turning, milling, drilling, hobbing,grinding,hot treatment and so on.

6、internal ring gear、external gear shaft sleeve
Internal ring gear and external gear shaft sleeve are adopted high quality alloy steel and processed by turning, milling, drilling, hobbing,grinding,hot treatment and so on.

7、shaft
Shaft is one of the main parts of mechanical products.It is made of forging 40Cr and is processed by multiple procedures such as turning, flaw detection, milling and heat treatment.

8、bearing support
The bearing support is made of high-quality alloy steel, which is processed by multiple procedures such as turning, flaw detection, milling and so on.

Third: Technical Parameters

1、Super High-Pressure Briquetting Machine

MODEL
GY1000-800
GY1200-1000
Unit
Roller Dia. 1000 1200 mm
Nominal Roller Width 420 420 mm
Max.Line Specific Pressure 20-25 20-25 t/cm
Total Pressure 800 1000 T
Main Motor Power 280 560 KW
Pre-Pressing Motor Power 22×2 22×2 KW
Hydraulic Motor Power 5.5 5.5 KW
Weight 71000 106000 Kg

2、High Pressure Briquetting Machine specifications

Model
Roller dia.
(mm)
Roller width
(mm)
Total
pressure
(t)
Max. line
specific
pressure
(t/cm)
Main motor
power
(kw)
Capacity
(t/h)
Weight
(t)
GY520-150 520 196 150 8 55 2.2-3.5 13.7
GY650-220 650 205 220 11 90 4-6.5 19.2
GY750-200 750 320 200 6 110 7-10 24.5
GY750-300 750 280 300 11 185 6-8.5 34
GY800-380 800 350 380 11 200 8-10 39.3
GY1000-350 1000 460 350 8 250 10-15 50
GY1000-450 1000 500 450 9 280 14-17 58.5
GY1000-500 1000 500 500 10 315 15-20 58.5
GY1000-500 1000 900 450 5 280 25-30 63
GY1000-540 1000 900 540 6 185×2 30-35 59.3
GY1200-800 1200 900 800 8 280×2 40 110
GY1400-1000 1400 1000 1000 10 355×2 50 156

3、Medium Pressure Briquette Machine

Model
Roller dia.
(mm)
Roller
width
(mm)
Total
pressure
(t)
Max. line
specific
pressure
(t/cm)
Power
(kw)
Capacity
(t/h)
Weight
(t)
ZY520-100 520 400 100 2.5 37 5-8 8.9
ZY650-120 650 500 120 2.5 45 10-15 12.8
ZY750-150 750 480 150 3 75 15-20 17.2
ZY1000-300 1000 900 300 3 200 30-35 42
ZY1200-300 1200 1000 300 3 250 45-50 78
ZY1400-360 1400 1200 360 3 355 75-80 115

Fourth: Briquetting machine application solution

The application field of briquetting machine is very extensive. From the perspective of large industry, it includes refractory industry, metallurgical industry, chemical industry and coal industry. There are dozens of subdivided material types in each industry. If you want to find the corresponding material type, you can check it in the briquetting industry application solution.

Fifth: Price range

The price range of the briquetting machine is relatively large. Due to the different production tonnage, the price of the large output is naturally higher. Generally, it is in USD30000-50000/set (reference price). For the specific price, please contact us for the best offer. In addition to these, there are some factors that will affect the price of the high pressure ball press.

1, special features
Many companies can make customized ball presses according to customer requirements for the molding of special materials. In this case, the price will be higher than the ordinary ball machine price.

2, steel prices
The high-pressure ball press is made of steel, and the parts such as the reducer used on the main machine are also in the steel production industry. Therefore, the price of raw materials such as steel is a direct factor affecting the price of the press machine.

3, manufacturers production mode
The pressure ball machine is supplied by the manufacturer in large-scale mass production. The equipment is manufactured in the form of a line for the processing of multiple machines. The cost will naturally drop. The price of the ball press equipment is lower than that of some non-professional mass production. The manufacturer is low.

Sixth: Pictures and videos

We hope that you can view pictures and videos about the briquetting press in more detail in our product section. At the same time, we are also willing to show you the high-definition pictures of several ball presses.