Ukusetshenziswa kwamandla komshini wokwenza i-briquetting kuyisici esibalulekile esithinta ngokuqondile inzuzo kanye nokusimama kwemvelo kokusebenza kwe-briquetting. Ukuhlaziya okuphelele kuhilela ukuqonda ukuthi amandla asetshenziswa kuphi, yiziphi izici ezithonya ukusetshenziswa kwawo, nokuthi angenziwa kanjani kahle.
Ukusetshenziswa kwamandla okuphelele kwesitshalo se-briquetting akuwona nje umshini ngokwawo kodwa umugqa wonke wenqubo.
I-Main Press Motor: Lona umthengi wamandla oyinhloko, ovame ukubala u-70-90% wokusetshenziswa kwamandla okuqondile komshini. Inika amandla isistimu yemishini noma ye-hydraulic efaka ingcindezi enkulu ezintweni ezingavuthiwe.
I-Mechanical Piston Press: I-motor ishayela i-flywheel, ehlinzeka ngamandla amakhulu okucindezelwa. Idonsa amandla aphezulu.
I-Screw Press (I-Extruder): Injini ihlinzeka ngetorque ephezulu eqhubekayo ukuze iphendule isikulufu esiphoqa into edayiyini.
I-Hydraulic Press: Injini isebenzisa iphampu ye-hydraulic ukuze yakhe umfutho wamanzi, obese ushayela inqama yokucindezela.
Isistimu Yokushisa (Yokucindezela Isikulufu): Imishini yokucindezela isikulufu idinga isistimu yokushisisa yangaphandle (amakholomu/amabhande okushisisa) ukuze inyuse izinga lokushisa lokufa libe ngu-280-380°C (530-715°F). Lokhu kushisa kuncibilikisa i-lignin ku-biomass, esebenza njengesibopho semvelo. Izifudumezi zimelela ukudonsa kwamandla okubalulekile nokuqhubekayo, ngokuvamile u-15-25% wesamba esisetshenziswa umshini.
Izinto Ezisetshenziswayo Ezisizayo Nangaphambi Kokucubungula: Lena yingxenye ebalulekile futhi evame ukubukelwa phansi yengqikithi yamandla onyawo.
Isomisi: Uma umswakama wempahla eluhlaza uphezulu kakhulu (>12%), umshini wokomisa uyadingeka. Ukomisa kuvame ukuba yinqubo eyodwa edinga amandla kakhulu kuso sonke isitshalo, ngezinye izikhathi kudla amandla amaningi kunomshini wokwenza i-briquetting ngokwawo.
I-Crusher / Hammer Mill: Yehlisa usayizi wezinto ezingavuthiwe zibe usayizi wezinhlayiyana ezifanele, ezifanayo (isb., 3-5 mm). Lokhu kudinga injini enamandla.
Ama-Conveyor nama-Feeders: Ama-screw conveyor, amabhande okuthutha, nezindlela zokuphakela zisebenzisa amamotho amancane kodwa asebenza ngokuqhubekayo, okunikela kuwo wonke umthwalo.
Iphaneli Yokulawula Nokuzenzakalela: I-PLC, izinzwa, nezinye izinto zikagesi zisebenzisa inani elincane lamandla kodwa zibalulekile ekusebenzeni.
Okuguquguqukayo okuningana kungashintsha kakhulu inani lamandla adingekayo ukuze kukhiqizwe ithani lamabriquette.
Isici |
Umthelela Ekusetshenzisweni Kwamandla |
Uhlobo Lwezinto Eziluhlaza |
Phezulu: Izinkuni eziqinile (njenge-oki) noma izinto eziqukethe i-lignin ephansi zidinga ingcindezi namandla amaningi kunezinkuni ezithambile (ezifana nophayini) noma imfucuza yezolimo (ikhoba lerayisi). |
Okuqukethwe Umswakama |
Okuphezulu kakhulu: Lesi yisici esibucayi kakhulu. Ibanga elilungile liyi-8-12%. <br> • Iphakeme Kakhulu (>12%): Amandla ayamoshwa ngokushintsha amanzi abe isitimu, okungase futhi kubangele ukuqhekeka kwama-briquette. <br> • Iphansi Kakhulu (<6%): Okubalulekile kuba lukhuni kakhulu futhi kungaphenduleki kancane, kudinga amandla engeziwe ukuze iminyanise futhi ibophe. |
Usayizi Wezinhlayiyana |
Phezulu: Izinhlayiya ezinkulu noma ezingalingani zidinga amandla engeziwe ukuze ziqhekeke futhi zihlangane ngaphakathi kwedayizi. Usayizi wezinhlayiyana omuhle, ongaguquguquki uholela ekusebenzeni okushelelayo nasekusetshenzisweni kwamandla okuphansi. |
Ukuminyana kwenqwaba |
Okulingene: Izinto ezilula, ezi-fluffier (njenge-sawdust) zidinga ivolumu yokucindezela okwengeziwe namandla ukuze kuzuzwe ibriquette yokugcina eminyene uma kuqhathaniswa nezinto eziminyene (njengekhoba lerayisi). |
Uhlobo Lomshini |
Phezulu: Ubuchwepheshe obuhlukahlukene bunamaphrofayili wamandla ahlukene ngokwemvelo (bona isigaba 3). |
Amapharamitha Okusebenza |
Phezulu: Ukuqhuba umshini ngezinga lokuphakelayo elingaphezu komthamo wawo ophelele wokuklama kukhulisa amandla ngethani ngalinye futhi kubangela ukuguga ngokweqile. Ukucindezela okungalungile noma izilungiselelo zokushisa nazo ziholela ekungasebenzi kahle. |
Isimo somshini |
Phezulu: Izingxenye ezigugile njengesikulufu, i-die, noma i-piston ram zikhuphula ukungqubuzana futhi zidinga injini ukuthi isebenze kanzima ukuze ikhiphe okufanayo. Ukugcotshwa okungalungile kunomphumela ofanayo. |
Ukukhethwa kobuchwepheshe be-briquetting kuyisici esikhulu sokusetshenziswa kwamandla. Imethrikhi eyinhloko esetshenziselwa ukuqhathanisa i-Specific Energy Consumption (SEC), ikalwa nge-kWh ngethani lamabrikhethi akhiqizwayo.
Uhlobo Lomshini |
Indlela |
Iphrofayela Yamandla |
I-SEC evamile (kWh/ton) |
I-Mechanical Piston Press |
Isibhakela esinesivinini esikhulu esivela kupiston oshayelwa yi-flywheel. |
Ukukhipha amandla aphezulu ngesikhathi sokucindezela. Akukho ukushisisa kwangaphandle okudingekayo; ukungqubuzana kudala ukushisa okwanele. |
40 - 75 |
I-Screw Press (Extruder) |
Ukukhipha okuqhubekayo ngesikulufu esishisayo bese uyafa. |
I-torque yenjini ephezulu, eqhubekayo kanye nokudonswa kwamandla okungaguquki okuvela ezintweni zokushisisa. |
60 - 120 |
I-Hydraulic Press |
Ukucindezelwa okunensayo, okuphezulu nge-hydraulic ram. |
Injini yephampu ye-hydraulic isebenza ngezikhathi ezithile noma ngemithwalo ehlukahlukene. Ngokuvamile kusebenza kahle kakhulu kuma-briquette aphezulu kakhulu. |
50 - 90 |
Isiphetho: Ku-biomass ngaphandle kwama-binder, imishini yokunyathelisa ye-piston ngokuvamile iyonga kakhulu amandla, njengoba ayidingi isistimu yokufudumeza yangaphandle. Imishini yokunyathelisa ye-screw ikhiqiza ama-briquette ekhwalithi ephezulu kakhulu, afanayo kodwa ngezindleko zamandla aphezulu ngenxa yezifudumezi.
Ukuhlaziywa okufanele kudinga idatha.
Amathuluzi: Faka amamitha kagesi azinikele (abagawuli bamandla) emshinini omkhulu wokufaka ama-briquetting, umshini wokomisa, umshini wokugaya, kanye nakuso sonke isitshalo.
Misa Isisekelo: Kala isamba samandla (kWh) asetshenzisiwe kanye nesamba samabrikhethi (amathani) akhiqizwa ngesikhathi esimisiwe (isb., iviki noma inyanga).
Bala Ukusetshenziswa Kwamandla Okuqondile (SEC):
I-SEC = Isamba Samandla Asetshenzisiwe (kWh) / Isamba Semali Ekhiqizwe (amathani)
Gada futhi ulandelele: Qhubeka ulandelela i-SEC. Ukwenyuka okungazelelwe kwe-SEC kuvame ukukhombisa inkinga, njengokuthi:
Ushintsho lwekhwalithi yezinto ezingavuthiwe (isb., umswakama ophezulu).
Ingxenye egugile (die, screw).
Inkinga yokusebenza (isb., ukudla ngokweqile).
Hlukanisa Okuguquguqukayo: Uma wenza izinguquko, shintsha kuphela okuguquguqukayo okukodwa ngesikhathi (isb., shintsha izinga lomswakamo kodwa ugcine izinga lokuphakelayo lingashintshi) ukuze ulinganise ngokunembile umthelela wako ku-SEC.
Lungiselela I-Raw Material: Leli isu elisebenza kahle kakhulu.
Ukulawula Umswakama Okuqinile: Faka imali endaweni ekahle yokomisa kanye namamitha omswakama. Ukugcina umswakama endaweni emnandi engu-8-12% kubaluleke kakhulu.
Usayizi Wezinhlayiyana Ongaguquki: Qinisekisa ukuthi isigayo se-crusher/sando sisebenza kahle ukuze sinikeze okuphakelayo okufanayo.
Thuthukisa Ukusebenza Ngempumelelo:
Izinga Lokuphakelayo Elilungile: Qalisa umshini ngomthamo wawo oklanyelwe. Ukondla kancane akwanele, futhi ukuphakela ngokweqile kubangela ukujamu kanye nokukhuphuka kwamandla aphezulu.
Nciphisa Isikhathi Sokungenzi lutho: Vala imishini lapho ingasebenzi. Amandla asetshenziswe ngesikhathi sokungenzi lutho angakhula kakhulu.
Invest in Technology:
I-Variable Frequency Drives (VFDs): Ukufaka i-VFD enjinini eyinhloko kuyivumela ukuthi ilungise isivinini sayo namandla asetshenziswayo ukuze ihambisane nomthwalo, yonga amandla abalulekile ngesikhathi sokuqalisa kanye nezikhathi zomthwalo omncane.
Amamotor Asebenza Kakhulu: Thuthukisa amamotho amadala abe kumazinga esimanje asebenza kahle kakhulu (IE3 noma IE4).
I-Heater Insulation: Ngokucindezela ngezikulufu, qinisekisa ukuthi izinto zokushisisa zifakwe kahle ukuze uvimbele ukulahlekelwa ukushisa endaweni.
Ukunakekela Okusebenzayo:
Ukugcotshwa Okuvamile: Kwehlisa ukungqubuzana nokulahlekelwa kwemishini.
Ukushintshwa Ngesikhathi Kwezingxenye Ezigugile: Ifa eligugile noma isikulufu siwumthombo omkhulu wokungasebenzi kahle. Gada isimo sabo futhi ubeke esikhundleni sabo ngaphambi kokuba i-SEC ikhuphuke ngokuphawulekayo.
Ngokuhlaziya ngokuhlelekile kanye nokubhekana nalezi zici, ukusebenza kwe-briquetting kunganciphisa kakhulu ukusetshenziswa kwayo kwamandla, okuholela ezindlekweni eziphansi zokusebenza kanye nendawo engcono yemvelo.
Amptelike agent van ZY MINING in Rusland.
Skryf asseblief hier in.
Add: I-Luoxin Industrial Zone, Idolobha laseLuoyang, Isifundazwe saseHenan P.R.C.
Tel: +86-379-67313306
E-mail: gloria@zyksjx.com