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2025-08-22

Ukuhlaziywa Kokusetshenziswa Kwamandla Kwemishini Yokufaka I-Briquetting

Ukusetshenziswa kwamandla komshini wokwenza i-briquetting kuyisici esibalulekile esithinta ngokuqondile inzuzo kanye nokusimama kwemvelo kokusebenza kwe-briquetting. Ukuhlaziya okuphelele kuhilela ukuqonda ukuthi amandla asetshenziswa kuphi, yiziphi izici ezithonya ukusetshenziswa kwawo, nokuthi angenziwa kanjani kahle.

Ukuhlaziywa Kokusetshenziswa Kwamandla Kwemishini Yokufaka I-Briquetting

umshini we-briquetting

1. Izingxenye Eziyinhloko Ezisebenzisa Amandla

Ukusetshenziswa kwamandla okuphelele kwesitshalo se-briquetting akuwona nje umshini ngokwawo kodwa umugqa wonke wenqubo.

I-Main Press Motor: Lona umthengi wamandla oyinhloko, ovame ukubala u-70-90% wokusetshenziswa kwamandla okuqondile komshini. Inika amandla isistimu yemishini noma ye-hydraulic efaka ingcindezi enkulu ezintweni ezingavuthiwe.

I-Mechanical Piston Press: I-motor ishayela i-flywheel, ehlinzeka ngamandla amakhulu okucindezelwa. Idonsa amandla aphezulu.

I-Screw Press (I-Extruder): Injini ihlinzeka ngetorque ephezulu eqhubekayo ukuze iphendule isikulufu esiphoqa into edayiyini.

I-Hydraulic Press: Injini isebenzisa iphampu ye-hydraulic ukuze yakhe umfutho wamanzi, obese ushayela inqama yokucindezela.

Isistimu Yokushisa (Yokucindezela Isikulufu): Imishini yokucindezela isikulufu idinga isistimu yokushisisa yangaphandle (amakholomu/amabhande okushisisa) ukuze inyuse izinga lokushisa lokufa libe ngu-280-380°C (530-715°F). Lokhu kushisa kuncibilikisa i-lignin ku-biomass, esebenza njengesibopho semvelo. Izifudumezi zimelela ukudonsa kwamandla okubalulekile nokuqhubekayo, ngokuvamile u-15-25% wesamba esisetshenziswa umshini.

Izinto Ezisetshenziswayo Ezisizayo Nangaphambi Kokucubungula: Lena yingxenye ebalulekile futhi evame ukubukelwa phansi yengqikithi yamandla onyawo.

Isomisi: Uma umswakama wempahla eluhlaza uphezulu kakhulu (>12%), umshini wokomisa uyadingeka. Ukomisa kuvame ukuba yinqubo eyodwa edinga amandla kakhulu kuso sonke isitshalo, ngezinye izikhathi kudla amandla amaningi kunomshini wokwenza i-briquetting ngokwawo.

I-Crusher / Hammer Mill: Yehlisa usayizi wezinto ezingavuthiwe zibe usayizi wezinhlayiyana ezifanele, ezifanayo (isb., 3-5 mm). Lokhu kudinga injini enamandla.

Ama-Conveyor nama-Feeders: Ama-screw conveyor, amabhande okuthutha, nezindlela zokuphakela zisebenzisa amamotho amancane kodwa asebenza ngokuqhubekayo, okunikela kuwo wonke umthwalo.

Iphaneli Yokulawula Nokuzenzakalela: I-PLC, izinzwa, nezinye izinto zikagesi zisebenzisa inani elincane lamandla kodwa zibalulekile ekusebenzeni.

2. Izinto Ezibalulekile Ezinomthelela Ekusetshenzisweni Kwamandla

Okuguquguqukayo okuningana kungashintsha kakhulu inani lamandla adingekayo ukuze kukhiqizwe ithani lamabriquette.

Isici
Umthelela Ekusetshenzisweni Kwamandla
Uhlobo Lwezinto Eziluhlaza
Phezulu: Izinkuni eziqinile (njenge-oki) noma izinto eziqukethe i-lignin ephansi zidinga ingcindezi namandla amaningi kunezinkuni ezithambile (ezifana nophayini) noma imfucuza yezolimo (ikhoba lerayisi).
Okuqukethwe Umswakama
Okuphezulu kakhulu: Lesi yisici esibucayi kakhulu. Ibanga elilungile liyi-8-12%. <br> • Iphakeme Kakhulu (>12%): Amandla ayamoshwa ngokushintsha amanzi abe isitimu, okungase futhi kubangele ukuqhekeka kwama-briquette. <br> • Iphansi Kakhulu (<6%): Okubalulekile kuba lukhuni kakhulu futhi kungaphenduleki kancane, kudinga amandla engeziwe ukuze iminyanise futhi ibophe.
Usayizi Wezinhlayiyana
Phezulu: Izinhlayiya ezinkulu noma ezingalingani zidinga amandla engeziwe ukuze ziqhekeke futhi zihlangane ngaphakathi kwedayizi. Usayizi wezinhlayiyana omuhle, ongaguquguquki uholela ekusebenzeni okushelelayo nasekusetshenzisweni kwamandla okuphansi.
Ukuminyana kwenqwaba
Okulingene: Izinto ezilula, ezi-fluffier (njenge-sawdust) zidinga ivolumu yokucindezela okwengeziwe namandla ukuze kuzuzwe ibriquette yokugcina eminyene uma kuqhathaniswa nezinto eziminyene (njengekhoba lerayisi).
Uhlobo Lomshini
Phezulu: Ubuchwepheshe obuhlukahlukene bunamaphrofayili wamandla ahlukene ngokwemvelo (bona isigaba 3).
Amapharamitha Okusebenza
Phezulu: Ukuqhuba umshini ngezinga lokuphakelayo elingaphezu komthamo wawo ophelele wokuklama kukhulisa amandla ngethani ngalinye futhi kubangela ukuguga ngokweqile. Ukucindezela okungalungile noma izilungiselelo zokushisa nazo ziholela ekungasebenzi kahle.
Isimo somshini
Phezulu: Izingxenye ezigugile njengesikulufu, i-die, noma i-piston ram zikhuphula ukungqubuzana futhi zidinga injini ukuthi isebenze kanzima ukuze ikhiphe okufanayo. Ukugcotshwa okungalungile kunomphumela ofanayo.

umshini we-briquetting

3. Ukuhlaziywa Okuqhathanisayo: Iphrofayela Yamandla Ngohlobo Lomshini

Ukukhethwa kobuchwepheshe be-briquetting kuyisici esikhulu sokusetshenziswa kwamandla. Imethrikhi eyinhloko esetshenziselwa ukuqhathanisa i-Specific Energy Consumption (SEC), ikalwa nge-kWh ngethani lamabrikhethi akhiqizwayo.

Uhlobo Lomshini
Indlela
Iphrofayela Yamandla
I-SEC evamile (kWh/ton)
I-Mechanical Piston Press
Isibhakela esinesivinini esikhulu esivela kupiston oshayelwa yi-flywheel.
Ukukhipha amandla aphezulu ngesikhathi sokucindezela. Akukho ukushisisa kwangaphandle okudingekayo; ukungqubuzana kudala ukushisa okwanele.
40 - 75
I-Screw Press (Extruder)
Ukukhipha okuqhubekayo ngesikulufu esishisayo bese uyafa.
I-torque yenjini ephezulu, eqhubekayo kanye nokudonswa kwamandla okungaguquki okuvela ezintweni zokushisisa.
60 - 120
I-Hydraulic Press
Ukucindezelwa okunensayo, okuphezulu nge-hydraulic ram.
Injini yephampu ye-hydraulic isebenza ngezikhathi ezithile noma ngemithwalo ehlukahlukene. Ngokuvamile kusebenza kahle kakhulu kuma-briquette aphezulu kakhulu.
50 - 90

Isiphetho: Ku-biomass ngaphandle kwama-binder, imishini yokunyathelisa ye-piston ngokuvamile iyonga kakhulu amandla, njengoba ayidingi isistimu yokufudumeza yangaphandle. Imishini yokunyathelisa ye-screw ikhiqiza ama-briquette ekhwalithi ephezulu kakhulu, afanayo kodwa ngezindleko zamandla aphezulu ngenxa yezifudumezi.

4. Indlela Yokukala Nokuhlaziya Ukusetshenziswa

Ukuhlaziywa okufanele kudinga idatha.

Amathuluzi: Faka amamitha kagesi azinikele (abagawuli bamandla) emshinini omkhulu wokufaka ama-briquetting, umshini wokomisa, umshini wokugaya, kanye nakuso sonke isitshalo.

Misa Isisekelo: Kala isamba samandla (kWh) asetshenzisiwe kanye nesamba samabrikhethi (amathani) akhiqizwa ngesikhathi esimisiwe (isb., iviki noma inyanga).

Bala Ukusetshenziswa Kwamandla Okuqondile (SEC):

I-SEC = Isamba Samandla Asetshenzisiwe (kWh) / Isamba Semali Ekhiqizwe (amathani)

Gada futhi ulandelele: Qhubeka ulandelela i-SEC. Ukwenyuka okungazelelwe kwe-SEC kuvame ukukhombisa inkinga, njengokuthi:

Ushintsho lwekhwalithi yezinto ezingavuthiwe (isb., umswakama ophezulu).

Ingxenye egugile (die, screw).

Inkinga yokusebenza (isb., ukudla ngokweqile).

Hlukanisa Okuguquguqukayo: Uma wenza izinguquko, shintsha kuphela okuguquguqukayo okukodwa ngesikhathi (isb., shintsha izinga lomswakamo kodwa ugcine izinga lokuphakelayo lingashintshi) ukuze ulinganise ngokunembile umthelela wako ku-SEC.

5. Amasu Okunciphisa Ukusetshenziswa Kwamandla

Lungiselela I-Raw Material: Leli isu elisebenza kahle kakhulu.

Ukulawula Umswakama Okuqinile: Faka imali endaweni ekahle yokomisa kanye namamitha omswakama. Ukugcina umswakama endaweni emnandi engu-8-12% kubaluleke kakhulu.

Usayizi Wezinhlayiyana Ongaguquki: Qinisekisa ukuthi isigayo se-crusher/sando sisebenza kahle ukuze sinikeze okuphakelayo okufanayo.

Thuthukisa Ukusebenza Ngempumelelo:

Izinga Lokuphakelayo Elilungile: Qalisa umshini ngomthamo wawo oklanyelwe. Ukondla kancane akwanele, futhi ukuphakela ngokweqile kubangela ukujamu kanye nokukhuphuka kwamandla aphezulu.

Nciphisa Isikhathi Sokungenzi lutho: Vala imishini lapho ingasebenzi. Amandla asetshenziswe ngesikhathi sokungenzi lutho angakhula kakhulu.


umshini we-briquetting

Invest in Technology:

I-Variable Frequency Drives (VFDs): Ukufaka i-VFD enjinini eyinhloko kuyivumela ukuthi ilungise isivinini sayo namandla asetshenziswayo ukuze ihambisane nomthwalo, yonga amandla abalulekile ngesikhathi sokuqalisa kanye nezikhathi zomthwalo omncane.

Amamotor Asebenza Kakhulu: Thuthukisa amamotho amadala abe kumazinga esimanje asebenza kahle kakhulu (IE3 noma IE4).

I-Heater Insulation: Ngokucindezela ngezikulufu, qinisekisa ukuthi izinto zokushisisa zifakwe kahle ukuze uvimbele ukulahlekelwa ukushisa endaweni.

Ukunakekela Okusebenzayo:

Ukugcotshwa Okuvamile: Kwehlisa ukungqubuzana nokulahlekelwa kwemishini.

Ukushintshwa Ngesikhathi Kwezingxenye Ezigugile: Ifa eligugile noma isikulufu siwumthombo omkhulu wokungasebenzi kahle. Gada isimo sabo futhi ubeke esikhundleni sabo ngaphambi kokuba i-SEC ikhuphuke ngokuphawulekayo.

Ngokuhlaziya ngokuhlelekile kanye nokubhekana nalezi zici, ukusebenza kwe-briquetting kunganciphisa kakhulu ukusetshenziswa kwayo kwamandla, okuholela ezindlekweni eziphansi zokusebenza kanye nendawo engcono yemvelo.


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