Indlela yokwandisa umkhiqizo womshini we-briquettings

Imishini yokufaka i-briquetting isetshenziswa kakhulu ezimbonini ezifana nokukhiqizwa kukaphethiloli we-biomass, ukugaywa kabusha kwensimbi, nokucutshungulwa kwamalahle ukuze kuhlanganiswe izinto zokusetshenziswa zibe amabrikhethi aminyene, afanayo. Nokho, ukuzuza okukhiphayo okuphezulu kuyilapho ugcina ikhwalithi nokusebenza kahle kungaba inselele ngenxa yezinto ezifana nezici zempahla eluhlaza, izilungiselelo zomshini, nezinqubo zokusebenza.

Ukuthuthukisa okukhiphayo komshini wokufaka i-briquetting kudinga inhlanganisela yokulungiselela impahla efanele, umswakama ofanele, izilungiselelo zokucindezela ezifanele, nokugcinwa komshini okuvamile. Ukwengeza, izinto ezithuthukisayo ezifana namarola wokunyathelisa, isistimu yokufa, kanye nendlela yokugcoba kungathuthukisa amandla okukhiqiza.

Khulisa Okukhiphayo Komshini Wokufaka I-Briquetting

Ukwandisa ukukhishwa komshini we-briquetting kudinga indlela enezici eziningi, egxile ekwandiseni izici ezihlukahlukene zenqubo, kusukela ezintweni ezifakiwe kuya kuzilungiselelo zomshini nokugcinwa.

1. Ukulungiselelwa Okubalulekile Nokuphakelayo:

Ukuvumelana Kosayizi Wezinhlayiya:

Inkinga: Usayizi wezinhlayiyana ongaguquki ungaholela ekumineni kwebriquette okungalingani, okuphakelayo okungahambisani, kanye nokuminyana.

Isixazululo: Sebenzisa i-crusher noma i-grinder ukuze uzuze usayizi wezinhlayiyana ezifanayo. Usayizi ofanele uncike emshinini othize kanye nokokusebenza, kodwa ngokuvamile, izinhlayiya ezicolekile zikhethwa ukuze kuhlanganiswe kangcono. Ukuhlola kungasiza ukususa izinhlayiya ezinkulu kakhulu.

Ukuthuthukiswa Kokuqukethwe Komswakama:

Inkinga: Umswakama omningi ungabangela ama-briquette anamathele futhi abuthakathaka. Umswakama omncane kakhulu ungavimbela ukubopha okufanele.

Isixazululo: Sebenzisa isomisi ukunciphisa umswakama uma uphezulu kakhulu. Uma okokusebenza kome kakhulu, cabanga ukwengeza inani elilawulwayo lamanzi noma isixazululo sokuhlanganisa phakathi nokucubungula kwangaphambili. Umswakama ofaneleka kakhulu uyahluka kakhulu kuye ngempahla. Linga ukuze uthole ububanzi obufanele.

Ukuxuba Okubalulekile kanye Ne-Homogeneity:

Inkinga: Ukusabalalisa ngokungalingani kwezinto, ikakhulukazi izibophezelo, kungaholela kwikhwalithi ye-briquette engahambisani.

Isixazululo: Qinisekisa ukuxutshwa okuphelele kwazo zonke izingxenye (impahla, isibopho, izithasiselo) usebenzisa i-mixer efanelekile. Izixube eziqhubekayo zilungele ukukhiqizwa kwevolumu ephezulu.

Izinga lokuphakelayo elingaguquki:

Inkinga: Okuphakelayo okungajwayelekile kuholela ekukhiqizweni kwebriquette okungalingani kanye nokuminyana okungahambisani.

Isixazululo: Sebenzisa isistimu yokuphakelayo elawulwayo (isb., i-screw feeder, i-belt conveyor enesivinini esishintshashintshayo) ukuze uqinisekise ukugeleza okungaguquki nokungaguquguquki kwezinto emshinini wokufaka amabrikhi. Gada izinga lokuphakelayo futhi ulungise njengoba kudingeka.

Ukuminyana Okubalulekile: Ukuminyana kwangaphambili kwezinto ezinobukhulu obuphansi ngaphambi kokuthi zingene emshinini wokubopha kungasiza ukwandisa okukhiphayo. Lokhu kungenziwa nge-pre-compressor noma i-auger.

2. Ukuthuthukisa Umshini:

I-Die and Roller/Piston Pressure Adjustment:

Inkinga: Ukucindezela okunganele kubangela ama-briquette abuthakathaka. Ukucindezela okwedlulele kungabangela ukuguga nokudabuka emshinini futhi kwandise ukusetshenziswa kwamandla.

Isixazululo: Lungisa ngokucophelela izilungiselelo zokucindezela komshini ukuze uzuze ukuminyana kwe-briquette oyifunayo namandla. Qala ngengcindezi ephansi futhi kancane kancane uyandise uze ufinyelele ezingeni elifanele. Gada ikhwalithi ye-briquette eduze ngesikhathi sokulungiswa.

Ukulungiswa Kwesivinini Somshini:

Inkinga: Ukunensa kakhulu isivinini sehlisa okukhiphayo. Isivinini esisheshayo singaholela kuma-briquette angakhiwe kahle kanye nokwenyuka kokuguga.

Isixazululo: Lungiselela isivinini somshini. Linga ukuthola indawo emnandi lapho umshini ukhiqiza amabrikhethi angaguquki, ekhwalithi ephezulu ngenani eliphezulu elingenzeka.

I-Die Design kanye nokucushwa:

Inkinga: Idizayini yefa elibi ingakhawulela ukuhamba kwezinto futhi yehlise okukhiphayo.

Isixazululo: Xhumana nomkhiqizi noma uchwepheshe ukuze uqinisekise ukuthi idizayini ye-die ithuthukiselwe into ethile kanye nesimo sebriquette esifiselekayo. Cabangela izici ezifana ne-engeli yokufa, ukujula, nezinto ezibonakalayo.

Ukulawulwa Kwezinga Lokushisa (kwemishini yokufaka eshisayo):

Inkinga: Izinga lokushisa elingalungile lingathinta inqubo yokubopha kanye nekhwalithi ye-briquette.

Isixazululo: Gcina izinga lokushisa elilungile lezinto ezicutshungulwayo. Sebenzisa isilawuli sezinga lokushisa ukuze uqinisekise ukushisa okungaguquki. Izinga lokushisa eliphezulu kakhulu lingashisa impahla, kuyilapho izinga lokushisa eliphansi kakhulu lingase lingavuli isibophezelo.

Impahla Yokwakha: Qinisekisa ukuthi izingxenye zomshini (ukufa, amarola, njll.) zenziwe ngezinto ezikwazi ukumelana nokuhuzuka nokugqwala okuvela ezintweni ezicutshungulwayo. Insimbi eqinile noma ama-alloys akhethekile angase adingeke ukuze kusetshenziswe izinto eziqhumayo.

3. Ukukhetha nokuthuthukisa i-binder:

Uhlobo lwe-Binder:

Inkinga: Ukusebenzisa i-binder engalungile yezinto kuzoholela kuma-briquette abuthakathaka noma angazinzile.

Isixazululo: Khetha i-binder ehambisana nempahla kanye nokusetshenziswa okuhlosiwe kwama-briquette. Izibophezelo ezivamile zihlanganisa isitashi, ubumba, ama-molasses, i-lignin, usimende, nama-polymer ahlukahlukene.

Isilinganiso se-Binder:

Inkinga: Isibopho esincane kakhulu siphumela kumabrikhethi abuthakathaka. Ukubopha okuningi kungakhuphula izindleko zokukhiqiza futhi kuthinte izakhiwo ezivuthayo zama-briquette.

Isixazululo: Lungiselela isilinganiso se-binder ngokuhlola. Qala ngezincomo zomenzi futhi ulungise njengoba kudingeka.

Ukulungiselela i-Binder:

Inkinga: Ukulungiswa okungalungile kwe-binder (isb., ukuxuba okungaphelele, ukugxila okungalungile) kunganciphisa ukusebenza kwayo.

Isixazululo: Landela imiyalelo yomkhiqizi yokulungiselela isisombululo se-binder. Qinisekisa ukuxutshwa okuphelele nokugxila okufanele.

4. Ukugcinwa Komshini Nokuhlanza:

Ukuhlanza Okuvamile:

Inkinga: Ukwakhiwa kwempahla ezingxenyeni zomshini kungakhawulela ukuhamba kwezinto futhi kunciphise okukhiphayo.

Isixazululo: Hlanza njalo umshini, ikakhulukazi ama-dies, rollers, kanye nohlelo lokuphakela, ukuvimbela ukunqwabelana nokuqinisekisa ukusebenza kahle.

Ukuthambisa:

Inkinga: Ukugcoba okunganele kungabangela ukungqubuzana, ukuguga, kanye nokunciphisa ukusebenza kahle.

Isixazululo: Landela izincomo zomkhiqizi zokuthambisa. Sebenzisa uhlobo olufanele lokuthambisa futhi gcoba zonke izingxenye ezihambayo njalo.

Ukunakekela Okuvimbela:

Inkinga: Ukudebeselela ukugcinwa kokuvikela kungaholela ekulimaleni nasekuphelelweni yisikhathi.

Isixazululo: Misa isimiso sokulungisa esivamile futhi wenze yonke imisebenzi yokulungisa edingekayo, njengokushintsha izingxenye ezigugile, ukulungisa izilungiselelo zomshini, nokuhlola umshini izinkinga ezingaba khona.

I-Die and Roller Replacement: I-worn dies futhi ama-roller azothinta kakhulu ikhwalithi kanye nokuphumayo. Shintsha lezi zingxenye ngokusekelwe esincomweni somkhiqizi kanye namazinga akho okusebenzisa.

5. Ukupholisa kanye Nokuphatha:

Ukupholisa Okufanelekile:

Inkinga: Ukuphatha ama-briquette ashisayo noma apholile kahle kungabangela ukuba aphuke noma aguge.

Isixazululo: Vumela ama-briquette ukuthi aphole ngokuphelele ngaphambi kokuphatha. Sebenzisa i-conveyor yokupholisa noma enye isistimu yokupholisa ukusheshisa inqubo yokupholisa.

Ukuphatha ngobumnene:

Inkinga: Ukuphatha kabi kungalimaza ama-briquette futhi kunciphise inani lawo.

Isixazululo: Sebenzisa amasu okubamba ngobumnene ukuze unciphise umonakalo. Cabangela ukusebenzisa ama-conveyor, ama-elevator, noma amanye amasistimu okubamba azenzakalelayo.

6. Ukuzenzakalela kanye Nokulawula Inqubo:

Ukondla Okuzenzakalelayo Nokukhipha: Ukusebenzisa amasistimu okuphakelayo okuzenzakalelayo kanye nokukhipha kungathuthukisa ukusebenza kahle futhi kunciphise umsebenzi wezandla.

Ukulawulwa kwe-PLC: Isilawuli se-programmable logic (PLC) singasetshenziswa ukwenza ngokuzenzakalelayo kanye nokuthuthukisa inqubo yokubopha i-briquetting, okuhlanganisa ukulawula izinga lokuphakelayo, ingcindezi, izinga lokushisa, nesivinini somshini.

Ukuqapha Kwesikhathi Sangempela: Ukufaka izinzwa zokuqapha amapharamitha afana nokucindezela, izinga lokushisa, nokuqukethwe komswakama kunganikeza idatha ebalulekile yokuthuthukisa inqubo nokuthola izinkinga ezingaba khona.

7. Ukuqeqeshwa Kwabasebenzi:

Ukuqeqeshwa Okufanelekile:

Inkinga: Opharetha abangaqeqeshiwe bangase bangakwazi ukusebenzisa umshini ngempumelelo noma ukuxazulula izinkinga.

Isixazululo: Nikeza ama-opharetha ngokuqeqeshwa okufanele mayelana nokusebenza, ukunakekelwa, kanye nokuxazulula izinkinga zomshini wokufaka amabrikhi.

Ngokufigqiwe:

Ukwandisa umkhiqizo womshini we-briquetting akuyona inqubo elula yesinyathelo esisodwa. Kudinga indlela ebanzi nehlelekile ebhekana nazo zonke izici zenqubo ye-briquetting, kusukela ekulungiseleleni impahla kuya ekugcinweni komshini. Ukuhlola ngokucophelela, ukuhlaziya idatha, kanye nokwenza ngcono okuqhubekayo kubalulekile ekukhuliseni ukusebenza kahle nokuphuma komshini wakho wokufaka amabrikhi. Khumbula ukuxhumana nemibhalo yomkhiqizi kanye nokwesekwa kobuchwepheshe ukuze uthole izincomo ezithile zomshini wakho nokokusebenza.