I-Briquetting Machine Troubleshooting Guide: Izinkinga Ezivamile Nezixazululo

Umshini we-briquetting umshini obalulekile osetshenziswa kabanzi ekugayweni kabusha kwensimbi, ukucindezelwa kwe-chip chip, ukubumba utshani nezinye izimboni. Kodwa-ke, ekusetshenzisweni kwansuku zonke, umshini we-briquetting ungase uhlangabezane namaphutha ahlukahlukene, okuthinta ukukhiqizwa okuvamile. Lesi sihloko sizohlinzeka ngezixazululo ezihambisanayo ezinkingeni ezivamile, ukusiza abasebenzisi ukuthi bagcine imishini. Ihlukaniswe ngezigaba ngokusekelwe endaweni yomshini lapho inkinga iqala khona.

Umhlahlandlela Wokuxazulula Inkinga Womshini We-Briquetting

I. Izinkinga Ezivamile (Kusebenza Kwabaningi Abakwa-Briquetter):

Inkinga: Umshini ngeke uqale/usebenze.

Izimbangela ezingenzeka:

Izinkinga Zokunikezela Amandla: Awekho amandla afinyelela emshinini.

Emergency Stop Engaged: Inkinobho yokumisa isimo esiphuthumayo icindezelwe.

Ukuvikela Ukulayisha Okuphezulu Kucushiwe: Umshini ulayishwe kakhulu futhi wakhubeka i-circuit breaker.

I-Safety Interlocks: Onogada noma amakhava avuliwe, akhubaza ukusebenza.

Ukungasebenzi Kwesistimu Yokulawula: I-PLC, iphaneli yokulawula, noma inkinga yezintambo.

Ukwehluleka Kwezimoto: Imoto yonakalisiwe noma ishile.

Izixazululo:

Hlola Umthombo Wamandla: Qinisekisa izintambo zikagesi, ama-breaker, ne-voltage.

Khipha Isitobhi Esiphuthumayo: Qinisekisa ukuthi inkinobho yokumisa isimo esiphuthumayo iyakhululwa.

Setha kabusha ukulayishwa kabusha: Thola futhi usethe kabusha i-circuit breaker noma i-overload relay.

Hlola I-Safety Interlocks: Qinisekisa ukuthi bonke onogada namakhava avaliwe futhi avikelekile.

Hlola Uhlelo Lokulawula: Hlola uxhumo lwezintambo, izibani zesimo se-PLC, bese ubheka imanuwali yomshini ukuze uthole amakhodi amaphutha. Cabangela ukushayela ugesi oqeqeshiwe noma uchwepheshe.

I-Test Motor: Sebenzisa i-multimeter ukuhlola ama-motor windings ngokuqhubeka nokumelana nokushisa. Uma kunephutha, lungisa noma shintsha injini.

Inkinga: Umshini uyama kungazelelwe ngesikhathi sokusebenza.

Izimbangela ezingenzeka:

I-Material Blockage: Ukuphazamiseka ohlelweni lokuphakela, ukufa, noma ukuphuma.

Ukuvikela Ukulayishwa Okuphezulu Kucushiwe: Ukunyuka okungazelelwe kokuminyana kwezinto noma izinga lokuphakelayo.

I-Low Hydraulic Oil Level (uma ikhona): Ingcindezi ye-hydraulic enganele.

Ukungasebenzi kahle kwenzwa: Inzwa engalungile icupha isitobhi esiphuthumayo.

Iphutha likagesi: Isekhethi emfishane noma ukuxhumana okuxekethile.

Izixazululo:

Hlola Ukuvinjelwa: Hlola uhlelo lokuphakelayo, shona, futhi ukhiphe izithiyo. Sula noma yikuphi ukuvinjwa.

Yehlisa Izinga Lokuphakelayo: Yehlisa izinga lokuphakelayo ukuze uvimbele ukugcwala kakhulu.

Hlola Izinga Lamafutha E-Hydraulic: Hlola i-hydraulic oil reservoir bese wengeza uwoyela uma kudingeka.

Hlola Izinzwa: Hlola izintambo zezinzwa nomsebenzi. Shintshanisa izinzwa ezinephutha.

Hlola Izintambo: Hlola ukuxhumeka okuxekethile nezintambo ezilimele. Xhumana nosebenza ngogesi.

Inkinga: Umsindo owedlulele noma ukudlidliza.

Izimbangela ezingenzeka:

Izingxenye Ezixekethile: Amabhawudi, izikulufu, noma ezinye izibophelelo azikhululekile.

Ukungabekezeleli Ukuhluleka: Ama-bearings agugile noma awonakele.

Ukungalungi kahle: Ukuqondanisa okungalungile kwezingxenye ezihambayo.

Uhlobo Lwezinto: Ukucubungula into engafanele umshini.

Izinkinga Zesisekelo: Umshini awukhwezwanga kahle noma awusekelwe.

Izixazululo:

Qinisa Izinto Zokubopha: Hlola futhi uqinise wonke amabhawodi, izikulufu, nezinye izinsimbi.

Hlola ama-Bearings: Hlola ama-bearings ukuthi agugile, ayadlala, futhi ayagcotshwa yini. Shintshanisa ama-bearings alimele.

Hlola Ukuqondanisa: Sebenzisa amashimu noma ezinye izindlela ukuqondisa kahle izingxenye ezihambayo.

Xhumana Nomkhiqizi: Qinisekisa ukuthi okokusebenza okucutshungulwayo kuwufanele umshini.

Isisekelo Esivikelekile: Qinisekisa ukuthi umshini ugxunyekwe kahle futhi usekelwe kusisekelo esizinzile.

II. Izinkinga Zesistimu Yokudla:

Inkinga: Ukudla okungalingani noma okungaguquki.

Izimbangela ezingenzeka:

I-Hopper Ayinalutho noma Iphansi: Izinto ezinganele ku-hopper.

Ukufaka i-bridging noma uku-Arching: Impahla iyanamathelana futhi yenza ibhuloho ku-hopper.

Ukungasebenzi Kwesiphakeli: I-Auger, i-screw conveyor, noma enye indlela yokudla ayisebenzi kahle.

Izinto ezibonakalayo: Okuqukethwe komswakama, usayizi wezinhlayiyana, noma ukuhlukahluka kokuminyana kokubalulekile.

Isivinini Sokuphakelayo Asilungile: Isivinini sokuphakela siphezulu kakhulu noma siphansi kakhulu.

Izixazululo:

I-Refill Hopper: Qinisekisa ukuthi i-hopper igcwaliswe ngokwanele ngezinto.

Ibhuloho Lokuhlukana: Sebenzisa i-poker noma elinye ithuluzi ukuze uhlukanise noma yiliphi ibhuloho noma ukugoba ku-hopper. Cabangela ukusebenzisa isidlidlizi ku-hopper.

Hlola i-Feeder: Hlola okokuphakelayo ukuze uthole umonakalo, ukuvaleka, noma izingxenye ezigugile. Lungisa noma shintsha njengoba kudingeka.

Lungisa Okubalulekile: Lungisa okuqukethwe komswakama, usayizi wezinhlayiyana, noma ukuminyana kwezinto ukuze uthuthukise ukugeleza.

Lungisa Isivinini Sokuphakelayo: Lungisa isivinini sesiphakeli ukuze uzuze ukugeleza okungaguquki nokugeleza kwezinto.

Inkinga: Ukuvaleka kwempahla noma ukuminyana ohlelweni lokudla.

Izimbangela ezingenzeka:

Umswakama Oweqile: Impahla imanzi kakhulu futhi iyanamathela.

Izinto Zangaphandle: Imfucumfucu noma ukungcola kokubalulekile.

Idizayini Yokuphakelayo Ayanele: Isiphakeli asifanele into ecutshungulwayo.

Yakha Ezintweni Zokuphakelayo: Izinto ezinamathela ezindongeni zokuphakelayo kanye ne-auger.

Izixazululo:

Impahla Eyomile: Yomisa impahla ngaphambi kokuyiphakela emshinini.

Khipha Izinto Zakwamanye Amazwe: Skrini noma hlunga okokusebenza ukuze ususe udoti nokungcola.

Guqula Isiphakeli: Cabangela ukulungisa idizayini yokuphakelayo ukuze uthuthukise ukugeleza. Izinguquko ezingenzeka zihlanganisa ukwandisa ukuphakama kwe-auger noma ukungeza isidlidlizi.

Izingxenye Zokuphakelayo Ezihlanzekile: Hlanza njalo izingxenye zokuphakela ukuze ususe noma yikuphi ukunqwabelana kwezinto.

III. Izinkinga zokucindezela/zokukhipha:

Inkinga: Ama-briquette ayabhidlika noma abuthakathaka.

Izimbangela ezingenzeka:

Ingcindezi Enganele: Akukho ngcindezi eyanele esetshenziswayo ezintweni.

I-Binder Engalungile (uma ikhona): I-Binder ayifaneleki into noma ayengezwa ngengxenye efanele.

Okuqukethwe Komswakama Okubalulekile Kuphansi Kakhulu: Impahla yome kakhulu futhi ayihlangani kahle.

I-Die Gqoka: I-die igugile futhi ayiwakhi ama-briquette ngendlela efanele.

Ukubunjwa Kwezinto Ezibalulekile: Impahla ayinazo izici zokubopha ezingokwemvelo.

Isikhathi Sokuhlala Esingalungile: Asikho isikhathi esanele sokuthi okokusebenza kuhlanganiswe.

Izixazululo:

Khulisa Ingcindezi: Lungisa izilungiselelo zomshini ukuze ukhuphule ingcindezi esetshenziswa ezintweni.

Lungisa i-binder: Hlola ngezibophezelo ezihlukene noma ulungise inani le-binder elengezwayo.

Khulisa Okuqukethwe Komswakama: Engeza umswakama kokokusebenza ngaphambi kokucindezela.

Faka esikhundleni i-Die: Faka esikhundleni idayizi uma ligugile noma lilimele.

Shintsha Ukwakheka Kwezinto: Engeza ingxenye ethuthukisa ukubophezela.

Khulisa Isikhathi Sokuhlala: Uma umshini uvumela, khulisa isikhathi impahla ingaphansi kwengcindezi.

Inkinga: I-Briquetter ishisa kakhulu ngesikhathi sokusebenza.

Izimbangela ezingenzeka:

Ukungqubuzana Okudlulele: Ukungqubuzana phakathi kwempahla nefa kudala ukushisa.

Ukupholisa Okwanele: Isistimu yokupholisa yomshini ayisebenzi kahle.

Ukulayishwa ngokweqile: Umshini ugcwele izinto ezibonakalayo.

Izinkinga zeHydraulic System (uma zikhona): Izinga likawoyela eliphansi, uwoyela ongcolile, noma ukungasebenzi kahle kwepompo.

Izixazululo:

Gcoba i-Die: Gcoba i-lubricant kufashini ukunciphisa ukungqubuzana.

Hlola Isistimu Yokupholisa: Hlola isistimu yokupholisa ukuze uthole ukuvuza, ukuvinjwa, noma ukwehluleka kwephampu. Lungisa noma shintsha njengoba kudingeka.

Yehlisa Izinga Lokuphakelayo: Yehlisa izinga lokuphakelayo ukuze uvimbele ukugcwala kakhulu.

Hlola IHydraulic System: Hlola izinga likawoyela we-hydraulic, isihlungi, kanye nepompo. Faka esikhundleni samafutha nesihlungi uma kungcolile. Lungisa noma shintsha iphampu uma ingasebenzi kahle.

Inkinga: I-Briquetter ikhiqiza ama-briquette angalingani noma akhubazekile.

Izimbangela ezingenzeka:

Ukusatshalaliswa Kwezinto Ezingalingani: Okubalulekile akusatshalaliswa ngokulinganayo kudayidi.

Ukulimala Kwefa: Idiyizi yonakele noma igqokwe ngokungalingani.

Ukungalingani Kwengcindezi: Kusetshenziswa ingcindezi engalingani ezintweni.

Okuphakelayo Okubalulekile Okungahambisani: Ukushintshashintsha kwenani noma ukuminyana kwezinto eziphakelwayo.

Izixazululo:

Thuthukisa Ukusatshalaliswa Kwempahla: Qiniseka ukuthi impahla isatshalaliswa ngokulinganayo kudayi. Lungisa uhlelo lokuphakelayo noma wengeze ipuleti lokusabalalisa.

Faka esikhundleni i-Die: Faka esikhundleni se-die uma yonakele noma igqokwe ngokungalingani.

Lungisa Ingcindezi: Lungisa izilungiselelo zomshini ukuze uqinisekise ukuthi ingcindezi isetshenziswa ezintweni.

Zinzisa Okuphakelayo Kwezinto: Qinisekisa ukugeleza okungaguquguquki kwento efayo. Bhekana nanoma yiziphi izinkinga ohlelweni lokuphakelayo.

IV. Izinkinga Zesistimu Ye-Hydraulic (yama-hydraulic briquetter):

Inkinga: Umfutho we-hydraulic ophansi.

Izimbangela ezingenzeka:

Izinga Lamafutha Aphansi: Uwoyela we-hydraulic onganele endaweni yokugcina amanzi.

Ukwehluleka Kwephampu: Ipompo ye-hydraulic igugile noma yonakele.

Amapayipi avuzayo noma ama-Fittings: I-hydraulic fluid ivuza ohlelweni.

Ukungasebenzi kahle kweValve: Ivalvu ye-hydraulic ibambekile noma ayisebenzi kahle.

Isihlungi Samafutha Angcolile: Isihlungi esivalekile esikhawulela ukuhamba kukawoyela.

Izixazululo:

Engeza Amafutha E-Hydraulic: Faka uwoyela we-hydraulic endaweni yokugcina amanzi ezingeni elifanele.

Shintsha Iphampu: Faka esikhundleni sephampu edonsa amanzi uma igugile noma ilimele.

Lungisa Ukuvuza: Lungisa noma shintsha noma yimaphi amapayipi avuzayo noma okokufakwayo.

I-Valve Yokulungisa: Lungisa noma shintsha noma yimaphi amavalvu e-hydraulic angasebenzi kahle.

Shintsha Isihlungi Samafutha: Faka esikhundleni isihlungi sikawoyela we-hydraulic.

Inkinga: Ukushisa kukawoyela weHydraulic.

Izimbangela ezingenzeka:

Izinga Lamafutha Aphansi: Uwoyela we-hydraulic onganele endaweni yokugcina amanzi.

Amafutha Angcolile: Amafutha angcolile abangela ukungqubuzana okukhulu.

Ukugeleza Kwamafutha Okukhawulelwe: Isihlungi esivalekile noma amapayipi alimele.

Ukulayisha ngokweqile Uhlelo: Isistimu ye-hydraulic ilayishwa ngokweqile.

Ukungasebenzi Kwesistimu Yokupholisa: Isipholile sikawoyela weHydraulic asisebenzi kahle.

Izixazululo:

Engeza Amafutha E-Hydraulic: Faka uwoyela we-hydraulic endaweni yokugcina amanzi ezingeni elifanele.

Shintsha Amafutha E-Hydraulic: Faka esikhundleni sikawoyela we-hydraulic namafutha ahlanzekile, ahlanzekile.

Shintsha Isihlungi Samafutha: Faka esikhundleni isihlungi sikawoyela we-hydraulic.

Yehlisa Umthwalo: Yehlisa umthwalo ohlelweni lwe-hydraulic ngokwehlisa izinga lokuphakelayo noma ingcindezi.

Lungisa Isistimu Yokupholisa: Lungisa noma shintsha isipholile sikawoyela we-hydraulic.

V. Izinkinga Zesistimu Kagesi:

Inkinga: Ukukhubeka njalo kwe-circuit breaker.

Izimbangela ezingenzeka:

Ukulayishwa okungaphezulu: Umshini udonsa amandla amanje kakhulu.

Umjikelezo omfushane: Isekethe emfushane idala ukugeleza kwamanje okudlulele.

Izintambo Ezingalungile: Izintambo ezilimele noma ezixegayo zibangela ukujikeleza okufushane.

I-Undersized Breaker: I-breaker ayilinganiswanga ngokwanele ngokudonsa kwamandla omshini.

Izixazululo:

Yehlisa Umthwalo: Yehlisa umthwalo emshinini ngokwehlisa izinga lokuphakelayo noma ingcindezi.

Hlola i-Wiring: Hlola izintambo ngomonakalo noma uxhumo oluxegayo. Lungisa noma shintsha njengoba kudingeka.

Xhumana Nosebenza Ngogesi: Cela umuntu osebenza ngogesi ahlole isistimu kagesi futhi akhombe noma yimaphi amasekhethi amafushane noma ezinye izinkinga zikagesi.

Thuthukisa I-breaker: Faka esikhundleni isiphuli esikhulu esilingana nosayizi ofanele wokudonsa amandla omshini (thintana nosebenza ngogesi).

Inkinga: Ijubane lemoto elingahambisani noma ukusebenza.

Izimbangela ezingenzeka:

Ukushintshashintsha kwamandla kagesi: Ukushintshashintsha kwamandla kagesi kuthinta ukusebenza kwemoto.

Izingxenye Zezimoto Ezigugile: Amabhulashi, ama-bearing, noma ama-windings ayagqokwa noma alimele.

I-Faulty Motor Controller: Isilawuli semoto asisebenzi kahle.

Izixazululo:

Zinzisa I-Voltage: Sebenzisa isilawuli sikagesi ukuze uzinzise ukunikezwa kwamandla kagesi enjini.

Ukulungisa Izimoto: Lungisa noma shintsha izingxenye zemoto ezigugile.

Shintsha Isilawuli: Faka esikhundleni isilawuli semoto.

VI. Ukunakekela Okuvimbelayo:

Ukugcotshwa Okujwayelekile: Gcoba zonke izingxenye ezihambayo ngokwezincomo zomenzi.

Ukuhlanza Okuvamile: Hlanza umshini njalo ukuze ususe uthuli, udoti, nokwakheka kwezinto.

Hlola I-Wear: Hlola zonke izingxenye ukuthi zigugile yini futhi zigugile bese uzishintsha njengoba kudingeka.

Hlola Amazinga E-Hydraulic Fluid: Hlola amazinga e-hydraulic fluid njalo futhi wengeze uketshezi njengoba kudingeka.

Shintsha Izihlungi: Shintsha izihlungi njalo ukuze uqinisekise ukusebenza okufanele.

Qinisa ama-Fasteners: Hlola futhi uqinise zonke izinsimbi njalo.

Ama-Opharetha Okuqeqesha: Qeqesha kahle opharetha ngokusebenza okuphephile nokusebenza kahle komshini.

Okucatshangelwayo Okubalulekile:

Ukuphepha Okokuqala: Njalo nqamula ugesi ngaphambi kokwenza noma yikuphi ukulungisa noma ukulungisa.

Bheka Imanuwali: Bheka imanuwali yomshini ukuze uthole imiyalelo ethile nezincomo.

Ochwepheshe Abafanelekayo: Uma ungakhululekile ukwenza noma yiziphi izinyathelo zokuxazulula inkinga ezichazwe kulo mhlahlandlela, thintana nochwepheshe oqeqeshiwe.

Gcina Amarekhodi: Gcina amarekhodi anembile okugcinwa nokulungiswa.

Lo mhlahlandlela uhlinzeka ngolwazi olujwayelekile lokuxazulula inkinga. Izinkinga ezithile zingadinga uphenyo olwengeziwe nolwazi olukhethekile. Hlala ubeke ukuphepha kuqala futhi uthintane nebhukwana lomshini kanye nochwepheshe abaqeqeshiwe lapho kudingeka.