Ungawulungisa Kanjani Umshini Wokubopha

Imishini yokufaka i-briquetting idlala indima ebalulekile ekuguquleni i-biomass, ama-chips ensimbi, noma ezinye izinto ezilahlwayo zibe amabrikhethi ahlangene, asebenziseka kabusha. Ngokuhamba kwesikhathi, le mishini ingase ibhekane nezinselele zokusebenza ezifana nokuguga kwemishini, ukungasebenzi kahle kwe-hydraulic, noma ukungasebenzi kahle kwenzwa, okunganciphisa ukukhiqiza nokwandisa isikhathi sokuphumula. Ukuqonda izinto eziyisisekelo zokukhanda umshini we-briquetting kubalulekile ekugcineni ukusebenza kahle, ukunweba ubude besikhathi semishini, kanye nokuqinisekisa ikhwalithi yebriquette engaguquki.

Ukulungiswa komshini wokubhoboza

I. Izingxenye Zokugqoka Ezivamile Nokulungiswa Kwazo

Izingxenye ezigqokwa kakhulu emshinini wokufaka ama-briquetting i-propeller (screw auger), umkhono (ukwenza i-die/mold), kanye namakhoyili/amasongo okushisa. Ukuhlolwa njalo nokulungiswa ngesikhathi kwalezi zingxenye kubalulekile ekusebenzeni kahle kanye namabrikhethi ekhwalithi.

I-Propeller (Screw Auger):

Inkinga: Gqoka, ukuguqulwa, ukugoba, noma indawo engasheleli, ikakhulukazi ekugcineni kanye nasemicu. Lokhu kungaholela ekwakhekeni kwebriquette okungekuhle, awekho ama-briquette, noma ukuminyana okungaguquki.

Lungisa:

Ukushisela nokupholisha: Uma kugqokile, sebenzisa i-electrode engagugi (ububanzi obungu-5.0mm noma ngaphezulu) ukuze wakhe izindawo ezigugile. Shisisa isiphetho se-propeller cishe ku-200 ° C ngaphambi kokushisela. Ubukhulu be-welding kufanele budlule ubukhulu obudingekayo ngo-1-2mm.

Ukupholisa: Ngemva kokushisela, vumela ukupholisa kwemvelo. Ezinye izindlela ziphakamisa ukufaka ingxenye eshiselwe ku-quicklime owomile noma umlotha wezitshalo ukuze uphole kancane.

Ukugaya/Ukupholisha: Uma sekupholile (ngaphansi kuka-50°C), gaya bese upholisha indawo engaphezulu usebenzisa amasondo e-silicon (noma amasondo aluhlaza e-silicon carbide) kuya kusayizi oshiwo kuze kube bushelelezi futhi i-engeli ilungile. Qinisekisa ukuthi i-engeli engu-R empandeni yekhanda lesikulufa iphathwa kahle.

I-Coaxiality: Lungisa noma yikuphi ukuwohloka noma ukugoba ukuze uqinisekise ukuhlangana kwethiphu likaphephela.

Ukushintsha Okuvamile: Abanye batusa ukuthi kushintshwe ikhanda eliyisikulufa ngemva kwezinsuku ezingu-1-2 zokusebenza, kungakhathaliseki ukuguga, ukuze kugcinwe ukusebenza okuphelele.

Umkhono (Ukwenza i-Die/Mold):

Inkinga: Ukugqwala, izindawo zokugqwala, noma imigodi emikhulu kungaholela kumabrikhethi ekhwalithi engeyinhle, ukwakheka kwebriquette, noma izinkinga ngokukhipha impahla.

Lungisa:

Ukuhlola: Njalo hlola izinga lokuguga.

Ukulungisa Ukulimala Okuncane: Ukuze uthole izindawo zokugqwala, ukulungiswa ngesikhathi kuyadingeka.

Ukushintshwa: Uma kunemigodi emikhulu noma ukuguga okuphawulekayo, umkhono kufanele ushintshwe ukuze kuqinisekiswe ukwakheka okufanelekile kwe-briquette kanye nekhwalithi. Qinisekisa ukuthi umkhono omusha unosayizi ozwakalayo futhi uqinile.

Amakhoyili/izindandatho zokushisisa:

Inkinga: Amaringi okushisisa awonakele, amandla kagesi aphansi, noma amamodeli ekhoyili angalungile angaholela ekwenyukeni kancane kwezinga lokushisa, ukungakwazi ukufinyelela izinga lokushisa elidingekayo (isb., 260-350°C), noma izinga lokushisa elingazinzile. Lokhu kuthinta ngqo ukwakheka kwe-briquette kanye nekhwalithi.

Lungisa:

Hlola I-Voltage: Qinisekisa ukuthi i-voltage yokuphakelwa kwamandla ifanelekile.

Buyisela Amakhoyili Alimele: Faka esikhundleni noma yiziphi izindandatho zokushisisa ezilimele.

Imodeli Elungile: Qinisekisa ukuthi intambo yekhoyili yokushisisa ifana nezidingo zomshini.

I-Stable Current: Bhekana nanoma yiziphi izinkinga zamanje ezinkulu noma ezingaqinile ezingase ziphazamise ukusebenza kwamakhoyili okushisa.

II. Ukungasebenzi Okujwayelekile Nezixazululo

Ngaphandle kwezingxenye ezigugile, ezinye izinkinga zingaphakama:

Izinkinga zamandla/zezimoto:

Inkomba Yamandla Evaliwe/I-Motor Ayiqali: Hlola uxhumano lwamandla, buyisela ama-fuse, hlola izinkinobho zokulawula, qinisekisa isigaba esifanele, i-voltage, kanye nemvamisa.

Umshini We-Briquette Uqala Kabusha Ngokuphindaphindiwe: Ngokuvamile ngenxa yokunikezwa kwamandla okuphansi. Hlola i-voltage, ikakhulukazi ngaphansi komthwalo.

Izinkinga Zokwakhiwa Kwe-Briquette:

Awekho Ama-Briquette/Ukubuyisela Izinto:

Izinga lokushisa elinganele: Nyusa izinga lokushisa lokushisa.

Umswakama Wempahla Oweqile: Lungisa izinga lokushisa lokumisa kanye nezinto ezingavuthiwe ezomile kuze kube yilapho umswakamo usuphakathi kwebanga elifanele (imvamisa u-6-12% we-sawdust, u-8-13% kwezinye izinto).

Izinkinga zika-Propeller: Lungisa noma lungisa uphephela (isb., i-engeli elungile, yehlisa ingcindezi ngokukhuphula i-engeli yokuphakamisa intambo).

Isikhunta/Isikhono Esigugile: Faka esikhundleni noma lungisa isethi eyakhayo.

I-Core/Exhaust Hole Evinjiwe: Sula ama-blockages.

I-Briquette Ayikhiwanga: Izizathu ezifanayo zokuthi "akukho briquette," ngokuvamile ezihlobene nezinga lokushisa, umswakama, noma izinkinga ze-propeller/isikhunta.

Ama-Solid Core Briquette: Ithiphu yophephela ikhubazekile/igobile noma ayibushelelezi. I-coaxiality elungile kanye nokupholisha.

I-Low Density Briquettes: Isikulufu se-propeller side kakhulu noma izinga lokushisa liphezulu kakhulu.

Ukuqina Okwanele/Ukucwebezela Okukhanyayo Esigabeni: I-engeli ye-propeller helix ingumqansa kakhulu. Pholisha futhi bushelelezi.

Ukugoba i-Briquette: Okuqukethwe komswakamo wempahla eluhlaza kuphezulu kakhulu. Yomisa impahla.

Izindawo zokuhlala ezengeziwe e-Briquettes:

Imifantu Eminingi: Izinga lokushisa eliphezulu, uphephela ongalungiswanga, isikhunta esigugile, okuqukethwe kwe-lignin ephansi kokuluhlaza. Cabangela ukungeza izinto ezingavuthiwe ezisindayo noma izinto zokubilisa.

I-Longitudinal Cracks: Izinga lokushisa liphezulu kakhulu, ukuthambekela kophephela kukhulu kakhulu, isikhunta sonakele, noma umswakama wempahla eluhlaza uphansi kakhulu. Lungisa izinga lokushisa, lungisa ukuthambekela, buyisela/lungisa isikhunta, noma engeza umswakama.

Ama-Transverse Cracks: Amanzi amaningi kakhulu ezintweni ezingavuthiwe.

Umsindo Wokuqhuma/Ukuqhuma Komshini:

Impahla Emanzi Kakhulu: Yomisa impahla.

I-Briquette Core Evinjiwe: Faka esikhundleni noma lungisa.

Ukulawula Ukushisa Okungafanele, I-Worn Propeller, Ithiphu Ye-Shaft Engafanele, Imbobo Yokukhipha Igesi Evinjiwe, Usayizi Wekhanda Ongalungile We-Propeller, I-Serious Sleeve Wear: Qhathanisa futhi ulungise lezi zici.

Ukuvinjwa Kwezinto Ezibalulekile/Ukunikezwa Okungenele:

Izinhlayiya Eziqinile/Ukungcola: Vala bese ususa ukungcola.

I-Voltage Ephansi/Izinga Lokushisa Lokushisa: Lungisa i-voltage, ukhuphule izinga lokushisa.

I-Dry Raw Materials Enganele: Izinto zokomisa ngokuqhubekayo.

Ukunikezwa Okunganele Kwezinto Eziluhlaza: Khulisa ububanzi obuzungezayo, pholisha udonga lwangaphakathi oluzungezayo, khulisa ibanga phakathi kwama-spirals.

Ukucindezela Kwamafutha Akwanele: Ukuvinjelwa kokumunca uwoyela noma ukuguqulwa kwe-gasket ehlangene. Hlanza ukumunca uwoyela noma buyisela i-gasket.

I-Roller Dislocation (yemishini yama-roller briquette):

Thola iphaneli yokulungisa yegiye elishayelwa.

Khulula izikulufu kupuleti lokulungisa.

Linganisa futhi ulungise igebe lokuhlukanisa phakathi kwamasokhethi.

Hlola i-shaft ukuze ubone noma yimuphi umonakalo.

III. Izindlela Zokulungisa Okujwayelekile Nokunakekela

Ukuhlola Kwansuku Zonke: Njalo hlola zonke izinto zokusebenza ezihambisanayo (i-crusher, dryer, carbonizing furnace), ukusebenza kobuchwepheshe kwamapayipi, futhi wenze ukuhlanza nokufaka amafutha.

Imijikelezo Yokulungisa Evamile: Sebenzisa imijikelezo yokulungisa emincane, emaphakathi, nemikhulu:

Ukulungisa Okuncane: Faka esikhundleni izingxenye ezivuzayo noma ezincane ezilimele ngaphandle kokuhlakaza umshini.

Ukulungisa Okumaphakathi: Hlukanisa ipayipi, izesekeli, ukucindezela, nezingxenye zokudlulisa ukuze zihlanzwe, zishintshwe, noma zilungiswe.

Ukulungisa Okukhulu: Hlola ngokucophelela zonke izinto zokusebenza namapayipi ukuthi akagugile, akavuzi yini, awonakele, futhi akagqwalile. Yenza ukulungisa okuphelele noma ukushintsha, gcoba zonke izingxenye, hlanganisa, futhi upende kukhwalithi eseduze-nentsha.

Ukukhiqizwa Kwesivivinyo: Ngaphambi kokukhiqiza okugcwele ngemva kokulungiswa, yenza ukuhlola ukuze uqinisekise ukuthi yonke into isebenza ngendlela efanele.

Ukuhlola Ngaphambi Kokusebenza:

Qinisa konke ukuxhuma ngezikulufu.

Hlola zonke izingxenye ezibushelelezi.

Qinisekisa ukunikezwa kwamandla kanye ne-voltage.

Gijimani ngaphandle komthwalo imizuzu engu-30. Yima ngokushesha uma kukhona okungavamile kutholakala.

Lungisa isilawuli sezinga lokushisa ezingeni lokushisa olifunayo.

Kancane kancane okuphakelayo kuze kukhiqizwe imikhiqizo efanelekile.

Inqubo yokuvala: Ngaphambi kokuma, qiniseka ukuthi akukho lutho oluku-hopper. Gijimela ubuyele emuva iminithi elingu-1 ukuze ukhiphe okubalulekile kuphephela.

Ukuvimbela amanzi: Vikela umshini emvuleni noma eqhweni ukuze uvimbele ukulimala kwamanzi.

Inothi elibalulekile: Ngaso sonke isikhathi bheka imanuwali ethile yomshini wokugcwalisa i-briquetting ukuze uthole imihlahlandlela yokuxazulula inkinga enemininingwane, izingxenye zemidwebo, nezinqubo zokulungisa ezinconyiwe. Uma ungaqiniseki noma ukulungisa kuyinkimbinkimbi, kungcono ukuthintana nomkhiqizi noma uchwepheshe oqeqeshiwe. Izinyathelo zokuphepha, njengokunqamula amandla ngaphambi kwanoma yikuphi ukulungiswa, zibalulekile.